BC Circuit Breaker for Equipment

2.1 Standards: IEC 60947, GB 14048.2, UL489A, UL1077
2.2 Rated working voltage Ue: DC80V,DC125V; AC120/240V; AC240V; AC277/480V
2.3 Mechanical/Electrical endurance: 10000/6000,(UL489A approved at electrical endurance: 1000)
2.4 Dielectric strength: the main circuit: 3000V, the auxiliary circuit: 1000V  
2.5 Certificates: CCC, CE, TUV, VDE,UL1077, UL489A,UL489
2.6 Auxiliary contact: AC250V  5A
2.7 Rated breaking capacity Icn:

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SPECIFICATIONS

Circuit Breaker BC series

Application
BC series circuit breaker for equipment (hydraulic-magnetic circuit breaker) is used in the power system with rated current up to DC400A and AC100A, rated voltage up to AC277/480V (50/60Hz) or DC125V. It provides overload, short circuit protection. It can also be used for infrequent close or open. The application fields are computer and peripheral equipment, industrial automatic control system, telecom equipment, power supply system, UPS, railroad, marine, spacecraft, elevator, portable power supply and so on.

Specification

Rated voltage

(V)

Rated current

(A)

Number of poles

Breaking capacity (A)

TUV, CE, CCC

UL1077

UL489A

UL489

Ics

Icu

DC80V

0.5-100

1,2,3

7500

7500

50000

50000

50000

DC80V

50-200

2P parrallel

7500

10000

50000

50000

/

DC80V

150-300

3P parrallel

7500

10000

50000

50000

/

DC80V

200-350

4P parrallel

7500

10000

50000

50000

/

DC125V

0.5-100

1,2,3

5000

5000

/

/

/

DC125V

0.5-50

2,3

/

/

/

5000

/

AC240V

0.5-100

1

5000

5000

/

/

/

AC277V

0.5-100

2,3

5000

5000

/

/

/

AC240V

0.5-30

1,2,3

/

/

5000

/

5000

AC120/ 240V

0.5-70

1,2,3

/

/

5000

/

5000

AC277/ 480 V

0.5-100

1,2,3

/

/

2000

/

 

2.8 Resistance:

CURRENT

(A)

RESISTANCE

(DC)

RESISTANCE (AC)

CURRENT

(A)

RESISTANCE

(DC)

RESISTANCE

(AC)

1

1.38

1.15

30

0.003

0.004

5

0.056

0.052

50

0.002

0.004

10

0.018

0.016

70

0.0015

0.0014

20

0.007

0.006

100

0.00135

0.00115

Notes: DCR and impedance based on 100% rated current applied and stabilized a minimum of one hour

Working condition

3.1 Altitude:≤2000m

3.2 Operation temperature:-40℃~+85℃

3.3 Humidity:≤95%

3.4 Service place without explosive media, gas and dust which are corrosive and conductive.

3.5 Be mounted free from rain and snow.;

Tripping characteristic

4.1 Tripping timetable (in seconds)

Current

Curve

100%

125%

135%

150%

200%

400%

600%

800%

1000%

DI

No trip

0.12max

/

0.1max

0.05max

0.022max

0.017max

0.017max

0.017max

DS/YS

No trip

0.5~6.5

/

0.3~3

0.1~1.2

0.031~0.5

0.011~0.25

0.004~0.1

0.004~0.08

DM/YM

No trip

2~60

/

1.8~30

1~10

0.15~2

0.04~1

0.008~0.5

0.006~0.1

DL/YL

No trip

80~700

/

40~400

15~150

2~20

0.23~9

0.015~0.55

0.012~0.2

AI

No trip

0.12max

/

0.1max

0.05max

0.022max

0.017max

0.017max

0.017max

AS/LS

No trip

0.7~12

/

0.35~7

0.13~3

0.03~1

0.015~0.3

0.01~0.15

0.008~0.1

AM/LM

No trip

10~120

/

6~60

2~20

0.2~3

0.02~2

0.015~0.8

0.01~0.25

AL/LL

No trip

50~700

/

30~400

10~150

1.5~20

0.4~10

0.013~0.85

0.13~0.5

HI

No trip

/

0.12max

0.1max

0.05max

0.023max

0.016max

0.015max

0.015max

HS

No trip

/

0.44~10

0.3~7

0.1~3

0.03~1

0.012~0.3

0.004~0.15

0.004~0.1

HM

No trip

/

1.8~100

1.7~60

1~20

0.15~3

0.04~2

0.008~0.79

0.006~0.28

HL

No trip

/

50~600

30~400

10~150

1.8~20

0.22~10

0.018~0.88

0.011~0.5

4.2 Tripping curves

Model and Implication

No.

Implication

BC

1

Product code

B:Circuit Breaker

2

Design code

C: Type C

3

Circuit

A:Series trip (Current) V: Series trip (Voltage) T:Relay Trip S:Switch P:Parallel;

4

Actuator code

S:Long handle , One per Pole; L:Long Handle ,One per multiple unit; M: Mid Trip Handle ;Y: Rocker Handle; R:Flat Rocker Handle; D : Short Handle.;

5

Number of Poles

1, One pole ; 2,Two poles ; 3, Three poles; 4,Four poles (Parallel only.)

6

Tripping curve

DI:DC Instantaneous DS: DC Short DM: DC Medium; DL: DC Long

YS: DC Short,Hi-inrush YM: DC medium, Hi-inrush YL: DC long, Hi-inrush

AI: AC Instantaneous AS:AC Short AM:AC Medium; AL: AC Long

LS: AC Short, Hi-inrush LM: AC Medium, Hi-inrush LL: AC Long, Hi-inrush

HI: AC/DC Instantaneous HS: AC/DC Short HM: AC/DC Medium; HL: AC/DC Long

7

Rated current(A)

AC:0.5~100; DC: Series:0.5~100、Parallel:50~350(2P 200Amax,3P 300Amax,4P 350Amax)

8

Mounting method

M:M3 screw mounting; U:6-32UNC screw mounting; Q:Snap-in face plate adapter ;R: Din Rail

9

Wiring method

U: M6 bolt-in wiring N: 1/4-20 bolt-in wiring

V: M5 bolt-in wiring (≤50A); W:10-32bolt-in wiring (≤50A)

L : M5 screw wiring (≤50A) G: 10-32 screw wiring (≤50A)

B: Push-in stud wiring (≤100A) C: Clip terminals (≤100A)

10

Actuator & legend color

Actuator color

I-O

ON-

OFF

Dual

Legend Color

 

Dual Rocker

Color

I-O

ON-OFF

Dual

White

A

B

1

Black

 

White

E

Y

U

Black

C

D

2

White

 

Red

I

Z

V

Red

F

G

3

White

 

Green

O

0

W

Green

H

J

4

White

 

Yellow

T

9

X

Blu

 

K

L

5

White

 

 

 

 

 

Yellow

M

N

6

Black

 

 

 

 

 

Gray

P

Q

7

Black

 

 

 

 

 

Orange

R

S

8

Black

 

 

 

 

 

 

11

Indicate Direction

With current rating :A, Vertical; B, Horizontal; C, Indicate On Vertical Legend; D, Indicate On Horizontal Legend; E,Indicate Off Vertical Legend ;F, Indicate Off Horizontal Legend G:Indicate Off Vertical Legend with guard ;

Without current rating :1, Vertical; 2,Horizontal; 3, Indicate On Vertical Legend ;4, Indicate On Horizontal Legend ; 5,Indicate Off Vertical Legend ;6, Indicate Off Horizontal Legend 7,Indicate Off Vertical Legend with guard ;

12

Accessory code

0:No accessory;1;Auxiliary Switch ;2:Trip Alarm Switch

13

Certificate code

E :CCC、 UL1077、CSA、TUV; T : CCC、 UL489A、TUV ; J: CCC、 UL489、TUV;

14

Suffix code

Identification number (Additional option) Five or more numeric digits, for different variations which is cross referenced to product ordering codes in option

Dimensions and wiring method
6.1 Toggle handle , Actuator code “ L”, Mounting method “ M/U”,
6.1.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.1.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)

6.1.3 Toggle handle MID-TRIP

6.2 Toggle Handle,Actuator code “ S/M”, Mounting method “ M/U”,
6.2.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.2.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)

6.2.3 Toggle handle MID-TRIP

6. 3 Rocker Handle,Actuator code “ Y”, Mounting method “M/U”;
6.3.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.3.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)

6. 4 Flat Rocker Handle, Actuator code “ R”, Mounting method“M/U”;
6.4.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.4.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)

6.5 Toggle Handle, Actuator code “ L”, Mounting method “ Q”;
6.5.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.5.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)

PLATE MOUNTING DEAIL

PANEL THICKNESS

0.062±0.005 [1.57±0.13]

6.6 Parallel connection,Mounting method “M/U”,Wiring Method “S/K/U/N” (Actuator code “S”,2~4P;Actuator code “L/Y/R”,2~3P)
6.6.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

6.6.2 Mounting dimension (Tolerance ±0.005in[.13mm] Unless noted)
6.6.2.1 Actuator code “S”, Mounting method “M/U”

6.6.2.2 Actuator code “L”, Mounting method “M/U”

6.6.2.3 Actuator code “R/Y”, Mounting method “M/U”

Auxiliary and Alarm Switch
7.1 Outline dimensions (Tolerance ±0.02in[.51mm] Unless noted)

7.2 Auxiliary Switch Circuit diagram

7.3 Alarm Switch Circuit diagram

NOTE:
1 :Dimensions That Reference This Note Are Taken From Back of Mounting Panel.

Wiring method and dimension (Tolerance ±0.031in[0.8mm] Unless noted)

M6

0.510[12.95]

0.652[16.56]

1/4-20

0.545[13.84]

0.687[17.45]

M5

0.510[12.95]

0.625[16.56]

10-32

0.545[13.84]

0.687[17.45]

SCREW SIUD

THREAD

DIM“A”

±0.045[1.14]

DIM“B”

±0.035[0.89]

Note:During wiring, applied torque on each type screw is shown in following table

Diameter of screw (mm)

Applied torque (N.m)

M3(6-32) Mounting Screw

0.5

M6(1/4-20)Bolt-in

3.0

M5(10-32) Bolt-in

2.0

M5(10-32)Screw

2.0

M6(1/4-20)Bolt-in Parallel

5.0

Packing and depositing
The products should be stored in the warehouse where there are ventilation. The relative humidity there should not exceed 80%, and the ambient temperature there is between -25℃ to +60℃. In addition, there should not be acidic, alkaline and corrosive gas in the air. The products should not be deposited more than 3 years in the above mentioned conditions since the producing date.

Notice
10.1 Do not disassemble the breaker privately.
10.2 Attention to live part when the breaker is energized and avoid touching them.
10.3 Please make sure reliable connection to avoid fault tripping or damage of terminal caused by exceptional heat resulting from unsuitable connection.
10.4 Please maintain the distance of 45mm from the arc jet slot of the product (LINE side) when installation in case there is short circuit breaker due to arc jet.
10.5 The breaker should be mounted within 5° of the mounting plane in case the characters of the product are affected.
10.6 The fasten torque of screw is 0.5N.m.。

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